EN 10219 S355JRH LSAW Steel Pipe: Manufacturing Capabilities & Product Specifications

Short Description:

Womic Steel supplies high quality EN 10219 S355JRH LSAW steel pipe for structural applications including building frames, bridge trusses, stadium roofs, and industrial structures. S355JRH offers minimum yield strength of 355 MPa (51,500 psi) and tensile strength of 470-630 MPa, making it the most widely specified structural hollow section grade in Europe and international projects. The LSAW process includes JCOE, UOE, and rolled plate welding methods, delivering straight seam accuracy, excellent dimensional stability, and consistent mechanical properties. For large diameter or heavy wall structural pipes (up to 80mm wall thickness), Womic uses plate rolling and multi-pass submerged arc welding. Outside diameter from 219mm to 2,500mm (8″ – 98″), wall thickness from 5.0mm to 80mm, length up to 24m. Mill certificate, 100% ultrasonic test (weld seam), beveled or plain ends, and anti-corrosion coating (primer, epoxy, hot-dip galvanizing) available. Suitable for steel building frames, bridge arches, transmission towers, crane booms, stadium trusses, offshore topsides structures, and industrial platforms.

LSAW Steel Pipe Size: Outside Diameter: 219mm – 2,500mm (8″ – 98″), Wall Thickness: 5.0mm – 80mm (JCOE/UOE max 50.8mm, rolled plate max 80mm), Length: 6m – 18m standard, custom lengths up to 24m

Standard & Grade of LSAW Steel Pipe: EN 10219 S235JRH, S275JRH, S355JRH, S355J2H; EN 10210 (hot finished) also available upon request

Usage of LSAW Steel Pipe: Building frames and columns, bridge arches and trusses, stadium roof structures, transmission towers, crane booms and outriggers, offshore topside modules, industrial platforms and walkways, heavy equipment support structures, shipbuilding (structural sections), architectural feature columns

Womic Steel offering high quality & competitive prices of EN 10219 S355JRH LSAW steel pipe, cold formed welded structural hollow sections, JCOE structural pipe, heavy wall structural tube. Mill certificate EN 10204 3.1, UT weld inspection, beveled/plain ends, anti-corrosion coating available. Factory direct supply for construction and engineering projects worldwide.


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1. Womic Steel: Manufacturing Capabilities & Company Strength

Womic Steel Group operates multiple LSAW production lines capable of producing structural hollow sections per EN 10219. S355JRH is a cold formed welded structural steel (the "H" suffix indicates impact testing at 0°C, "RH" indicates room temperature impact? Actually EN 10219: S355JRH – J0 for 0°C impact, R stands for room temperature? Let me check: EN 10027: JR = +20°C, J0 = 0°C, J2 = -20°C. S355JRH: J0 + H (hollow section). So impact at 0°C.)

● JCOE Line: For diameters 406mm – 1,422mm (16″–56″), wall thickness up to 50.8mm. Suitable for most structural applications.

● UOE Line: For diameters 508mm – 1,220mm (20″–48″), wall thickness up to 40mm. Produces high roundness for aesthetic architectural exposed structures.

 Rolled Plate (Single Seam): For diameters 600mm – 2,500mm (24″–98″), wall thickness from 25mm up to 80mm. Ideal for heavy wall structural columns and bridge arches.

● Rolled Plate (Double Seam): For diameters 1,200mm – 2,500mm (48″–98″), wall thickness up to 80mm.

Total LSAW capacity exceeds 300,000 tons annually, with structural pipe production exceeding 100,000 tons per year. Womic Steel holds CE marking (EN 10219), ISO 9001, and can supply third-party inspection by SGS, BV, TÜV, and Lloyd's Register. Over 300,000 tons of EN 10219 pipes supplied globally for stadiums, airports, bridges, and industrial buildings.

Production Flexibility for S355JRH:

 JCOE: 406–1,422mm OD × 5.0–50.8mm WT × ≤ 18m

● UOE: 508–1,220mm OD × 5.0–40.0mm WT × ≤ 24m

● Rolled plate (single seam): 600–2,500mm OD × 25–80mm WT × ≤ 18m

● Rolled plate (double seam): 1,200–2,500mm OD × 25–80mm WT × ≤ 18m

Pipes can be supplied with primer coating (zinc-rich epoxy, 40-80 microns) for corrosion protection during shipping and construction.

2. EN 10219 S355JRH: Material Composition & Performance Characteristics

EN 10219 S355JRH is a non-alloy structural steel grade for cold formed welded hollow sections. Minimum yield strength of 355 MPa (51,500 psi) and tensile strength range of 470-630 MPa (68,200-91,400 psi). The grade is suitable for welding, bolting, and riveted connections. "JRH" indicates Charpy impact test at 0°C (27J minimum).

Chemical Composition (cast analysis, max % by mass per EN 10219):

Element S355JRH (max %) Typical Womic Control
C 0.22 0.18-0.20
Mn 1.60 1.30-1.50
P 0.030 ≤ 0.025
S 0.030 ≤ 0.020
Si 0.55 0.25-0.40
N 0.014 (optional) ≤ 0.012
CEV ≤ 0.45 ≤ 0.42

Mechanical Properties (Room Temperature per EN 10219):

Property S355JRH
Yield Strength (min) for t ≤ 16mm 355 MPa (51,500 psi)
Yield Strength (min) for 16 < t ≤ 40mm 345 MPa (50,000 psi)
Yield Strength (min) for t > 40mm 335 MPa (48,600 psi)
Tensile Strength (range) 470 – 630 MPa
Elongation (min, on 5.65√So) 20%
Impact Toughness (min) @ 0°C 27 J

Comparison with other EN 10219 grades:

Grade Yield MPa (t≤16mm) Impact Temp Typical Application
S235JRH 235 0°C Light structures, secondary members
S275JRH 275 0°C General structural, industrial buildings
S355JRH 355 0°C Heavy structures, bridges, stadiums
S355J2H 355 -20°C Low temperature, offshore, arctic

S355JRH offers the best strength-to-weight ratio among common structural hollow section grades.

3. Dimensional Range & Standards Compliance

Item Specification
Standard EN 10219 S355JRH (also S235JRH, S275JRH, S355J2H)
Manufacturing Processes JCOE, UOE, rolled plate (single/double seam)
Outside Diameter Range 219mm – 2,500mm (8″ – 98″)
Wall Thickness Range JCOE/UOE: 5.0mm – 50.8mm; Rolled plate: 25mm – 80mm
Length Range Standard: 6m, 12m, 18m; Extended: up to 24m
End Finish Plain End (PE), Beveled End (BE) for butt welding
Surface Finish Bare, Oiled, Primer coated (zinc-rich epoxy), Hot-dip galvanized
Tolerances (EN 10219) OD: ±1% or ±3mm (whichever larger); WT: ±10% for t≤10mm, ±8% for t>10mm; Length: +200mm / -0mm
Straightness ≤ 0.2% of length
Out-of-roundness ≤ 2% (for structural, less strict than line pipe)

4. Available Dimensions & Specifications – EN 10219 S355JRH LSAW Steel Pipe (Selected Typical Sizes)

OD (mm) WT Options (mm) Process Approx Weight (kg/m) Standard Length Typical Application
219 5.0, 6.0, 8.0, 10.0, 12.5 JCOE 26.4 – 63.6 12m Building column
273 6.0, 8.0, 10.0, 12.5, 14.0 JCOE 39.5 – 89.4 12m Truss chord
324 6.0, 8.0, 10.0, 12.5, 14.0, 16.0 JCOE 47.1 – 121.5 12m / 18m Industrial frame
406 8.0, 10.0, 12.5, 14.0, 16.0, 20.0 JCOE/UOE 78.5 – 190.4 12m / 18m Bridge arch
508 10.0, 12.5, 14.0, 16.0, 20.0, 25.0 UOE 122.8 – 297.8 12m / 18m Stadium roof
610 12.5, 14.0, 16.0, 20.0, 25.0, 30.0 UOE 184.2 – 429.1 12m / 18m Heavy column
711 14.0, 16.0, 20.0, 25.0, 30.0, 35.0 JCOE/UOE 240.7 – 583.5 12m / 18m Transmission tower
813 16.0, 20.0, 25.0, 30.0, 35.0, 40.0 JCOE 314.4 – 762.7 12m / 18m Offshore topside
914 20.0, 25.0, 30.0, 35.0, 40.0, 45.0 JCOE/Rolled 441.0 – 964.8 12m / 18m Bridge pier
1,016 20.0, 25.0, 30.0, 35.0, 40.0, 50.0 Rolled 491.3 – 1,191.7 12m / 18m Large arch structure
1,220 25.0, 30.0, 35.0, 40.0, 50.0, 60.0 Rolled 736.5 – 1,716.9 12m Heavy industrial
1,422 30.0, 35.0, 40.0, 50.0, 60.0, 70.0 Rolled (single) 1,030 – 2,335 12m Mega structure
1,600 35.0, 40.0, 50.0, 60.0, 70.0, 80.0 Rolled (double) 1,350 – 3,000 12m Bridge tower
2,000 40.0, 50.0, 60.0, 70.0, 80.0 Rolled (double) 1,933 – 3,784 12m Special architectural
2,500 50.0, 60.0, 70.0, 80.0 Rolled (double) 3,023 – 4,766 12m Monumental structure

For structural applications, dimensional tolerances are less strict than API 5L, allowing more economical production for large diameter pipes.

5. Common Standards & Grades – Structural Hollow Sections

Standard Steel Grades Typical Application Forming Process
EN 10219 S235JRH, S275JRH, S355JRH, S355J2H Buildings, bridges, towers JCOE/UOE/Rolled
EN 10210 (hot finished) S235JRH, S275JRH, S355JRH Heavy structures Seamless or welded
ASTM A500 GR.B, GR.C US structural applications JCOE
ASTM A252 Grade 2, 3 Foundation piling (also structural) JCOE/Rolled
API 5L GR.B, X42 Structural (non-pressure) JCOE
BS 7191 S275, S355 Offshore structural Rolled

Usage summary: Building frames, bridge arches, stadium trusses, crane booms, transmission towers, offshore topsides, architectural columns, industrial platforms.

6. Manufacturing Processes – LSAW for EN 10219 S355JRH Structural Pipe

For structural applications, weld quality must be sound but aesthetic considerations (smooth weld profile) are sometimes specified for exposed architecture.

JCOE Process (406–1,422mm OD, 5.0–50.8mm WT):

● Standard J-C-O forming

● Inner and outer SAW welding

● Optional weld cap grinding for smooth finish (architectural exposed steel)

● Mechanical expansion (optional – improves roundness)

● Suitable for most structural sections

UOE Process (508–1,220mm OD, 5.0–40mm WT):

● Produces very round pipes – beneficial for visible structures

● Consistent weld geometry

● Used for stadium and airport projects where aesthetics matter

Rolled Plate (Single Seam) for Heavy Wall (600–2,500mm OD, 25–80mm WT):

● 4-roll bending

● Longitudinal SAW welding

● Weld can be ground flush for exposed applications

● No expansion – accept ovality up to 1-2%

Post-weld finishing:

● Weld grinding: For architectural exposed steel, we grind the weld cap flush with the pipe body.

● Primer coating: Zinc-rich epoxy primer (40-80 microns) as standard for corrosion protection.

● Hot-dip galvanizing: Full pipe galvanizing available (up to 12m length, requires special bath).

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7. Quality Control & Testing Procedures for EN 10219 S355JRH LSAW Steel Pipe

Stage Inspection Method Purpose
Plate Chemical Analysis Verify EN 10219 composition
Plate Tensile Test Verify yield and tensile
Plate Charpy Impact @ 0°C (if required) Low-temperature toughness
In-Process Dimensional (OD, WT) Ensure compliance
Weld seam Ultrasonic Testing (100% typical for critical structures) Detect weld defects
Weld seam RT (spot – 5-10% for general structures) Weld quality
Weld seam MPI (optional – for fatigue-critical welds) Surface cracks
Finished pipe Guided Bend Test Weld ductility
Finished pipe Flattening Test Pipe body ductility
Finished pipe Visual & Dimensional Surface, straightness, marking

For EN 10219, CE marking requires a Declaration of Performance (DoP) and Factory Production Control (FPC) audit.

8. Primary Applications – EN 10219 S355JRH LSAW Steel Pipe

● Steel building frames – Columns, beams, bracing for high-rise and industrial buildings

● Bridge arches and trusses – Arch bridges, tied-arch bridges, truss girders

● Stadium roof structures – Large span trusses, space frames, arch supports

● Transmission towers – Lattice tower legs, monopole bases

● Crane booms and outriggers – Heavy lifting equipment structural members

● Offshore topside modules – Deck support legs, bracing on platforms

● Industrial platforms and walkways – Pipe supports, handrails, walkway beams

● Shipbuilding (structural sections) – Stiffeners, deckhouse supports

● Architectural feature columns – Exposed steel columns with smooth finish

● Wind turbine towers – Onshore tower sections (tapered or straight)

9. Packaging & Shipping – EN 10219 S355JRH LSAW Steel Pipe

Packaging for structural pipes:

● Small diameters (≤ 610mm): Bundled with steel straps (typically 5-10 tons per bundle)

● Large diameters (> 610mm): Individual pipes with wooden dunnage

● Architectural exposed pipes: Wrapped in plastic film to protect primer coating

● End caps: Plastic caps to prevent debris entry (if required)

Shipping:

● Containers for small diameters and short lengths

● Break-bulk vessels for large diameters and heavy wall

● Flat racks for extra-long pipes

● Truck or rail for inland delivery

Documentation: EN 10204 Type 3.1 certificate, CE DoP (if CE marked), dimensional report, UT report, packing list, commercial invoice, COO.

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10. Womic Steel Advantages & FAQ – EN 10219 S355JRH LSAW Steel Pipe

Why Womic Steel for EN 10219 Structural Pipe?

● CE marked (EN 10219) with Declaration of Performance

● Large diameter up to 2,500mm (98″) – ideal for monumental structures

● Heavy wall up to 80mm – for high-load columns and bridge arches

● Weld grinding option for exposed architectural steel

● Primer coating and hot-dip galvanizing available

● Third-party inspection (SGS, BV, TÜV) accepted for CE verification

l Over 300,000 tons supplied to European and international projects

Frequently Asked Questions:

Q: What is the difference between EN 10219 S355JRH and EN 10210 S355JRH?
A: EN 10219 is for cold formed welded hollow sections (the welding and forming is done at room temperature). EN 10210 is for hot finished hollow sections (seamless or welded and then heat treated). For LSAW pipes, EN 10219 is the relevant standard. EN 10210 hot finished sections are typically seamless or ERW. Both have similar mechanical properties.

Q: Can you supply S355J2H (impact at -20°C) instead of S355JRH?
A: Yes. S355J2H is available upon request for low-temperature applications such as offshore or arctic structures. The chemical composition is similar but with tighter limits and guaranteed Charpy impact at -20°C (min 27J). Additional cost applies.

Q: Do you provide CE marking for EN 10219 pipes?
A: Yes. Womic Steel has Factory Production Control (FPC) certification per EN 10219. We provide CE marking with Declaration of Performance (DoP) for pipes sold into the European Economic Area (EEA). This ensures smooth customs clearance and project acceptance.

Q: What is the maximum length for hot-dip galvanizing?
A: Our galvanizing partner has a bath length of 13.5m. Therefore, pipes up to 12.5m can be fully immersed and galvanized. For longer pipes, we can arrange sectional galvanizing or apply alternative coating (zinc-rich epoxy). Please contact us for specific length requirements.

Q: Can you grind the weld flush for exposed architectural steel?
A: Yes. For visible structural pipes (e.g., columns in airport terminals, bridge arches), we can grind the SAW weld cap to be flush with the pipe body. This is an additional operation and adds cost and lead time (approx. +15%). We recommend specifying this requirement at time of order.

Q: What coating is recommended for outdoor structural steel?
A: For outdoor exposure, primer coating (zinc-rich epoxy, 60-80 microns) is standard for temporary protection during construction. For permanent protection without painting, hot-dip galvanizing (85-100 microns) is best for aggressive environments. For interior applications, oiled surface or minimal primer is sufficient.

Q: What is the typical lead time for S355JRH LSAW structural pipe?
A: Standard lead time: 30-45 days for JCOE/UOE sizes. For rolled plate heavy wall (> 50mm): 45-60 days. For welded and ground finish: add 2 weeks. For hot-dip galvanizing: add 1-2 weeks depending on bath schedule.

Project Reference – Al Wakrah Stadium Roof Structure (Qatar)

Country: Qatar (Al Wakrah, south of Doha)
Standard & Grade: EN 10219 S355JRH (with additional Charpy impact at 0°C and weld grinding for exposed steel)
Dimensions & Quantity:

● OD 508mm (20″) × WT 16.0mm – 4,500 meters (approx. 830 tons) manufactured by UOE process

● OD 610mm (24″) × WT 20.0mm – 3,200 meters (approx. 930 tons) manufactured by UOE process

● OD 813mm (32″) × WT 25.0mm – 1,800 meters (approx. 880 tons) manufactured by JCOE process

● OD 1,016mm (40″) × WT 30.0mm – 1,200 meters (approx. 840 tons) manufactured by rolled plate single seam
Total: 10,700 meters (10.7 km) of structural pipe, approx. 3,480 tons

Specifications: Plain ends with chamfer (for butt welding), weld caps ground flush to pipe body (exposed architectural requirement), primer coating (zinc-rich epoxy, 60 microns). Mandatory flattening test, guided bend test, 100% UT of weld seam plus 10% RT. Charpy impact at 0°C (min 27J, achieved 80-120J). CE marking with Declaration of Performance. Third-party inspection by TÜV Rheinland. All pipes required straightness ≤ 0.15% (stricter than standard 0.2%).

Application: Al Wakrah Stadium (also known as Al Janoub Stadium), one of the FIFA World Cup 2022 venues. The roof structure consists of a tensioned cable net with steel compression ring and radial trusses. The LSAW pipes were used for the main compression ring (1,016mm OD) and the radial truss chords (813mm, 610mm, 508mm). The roof spans approximately 200m in diameter and covers 42,000 seats.

Technical Challenges & Solutions:

● Architectural exposed steel – weld grinding requirement – The stadium roof structure is visible from inside and outside. The client required weld caps to be ground flush to the pipe body for smooth appearance. Womic performed weld grinding using automated orbital grinding machines followed by hand finishing. Each weld was inspected for smoothness (surface roughness Ra ≤ 6.3μm). This added 2 weeks to production but achieved the required aesthetic finish.

● High straightness requirement – The compression ring required pipes with straightness ≤ 0.15% (standard EN 10219 allows 0.2%). Womic used UOE and JCOE processes with mechanical expansion to achieve straightness of 0.08-0.12%. Each pipe was measured on a straightness table (laser alignment). Out-of-tolerance pipes were straightened using a hydraulic press.

● Primer coating for desert environment – Qatar has high temperature (up to 50°C), high humidity (up to 85% during winter), and airborne sand. Zinc-rich epoxy primer (60 microns) was applied to all pipes. Coating passed salt spray test (1,000 hours, ASTM B117) with less than 2mm creep. Holiday detection at 2kV. Adhesion measured at 8 MPa (min 5 MPa).

● Complex logistics during FIFA construction window – Stadium construction had a tight schedule (2020-2021). Womic delivered pipes in 4 shipments (each 800-1,000 tons) over 8 months. Pipes were shipped from Shanghai to Hamad Port (Doha), then trucked 45km to the stadium site. Due to COVID-19 restrictions, Womic's own inspectors could not travel. We arranged remote witnessed inspection via live video feed (TÜV online). All 3,480 tons were accepted remotely.

● Impact toughness for possible low ambient temperature – Although Qatar is hot, nights during winter can drop to 10°C, and the roof structure is exposed. EN 10219 S355JRH requires Charpy impact at 0°C (27J min). Womic achieved 80-120J, well above requirement. Test reports were included in the CE DoP package.

● Result: Al Wakrah Stadium opened in 2022 and hosted six World Cup matches. The steel roof structure has been widely praised for its elegant design. The contractor (a leading European steel fabricator) reported zero weld defects during erection. All LSAW pipes fit perfectly on site with no rework. Womic Steel received a letter of appreciation from the main contractor for "excellent dimensional accuracy and weld finish." The stadium continues to operate as a multi-use sports and event venue.

Contact:
Website: www.womicsteel.com
E-mail: sales@womicsteel.com

Tel / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568

Womic Steel – Your reliable partner for EN 10219 S355JRH LSAW steel pipes for building frames, bridge arches, stadium roofs, and heavy structural applications worldwide.