Super Duplex 32760 (UNS S32760 / F55) – Enhanced Super Duplex with Copper and Tungsten

Short Description:

Super Duplex 32760 (UNS S32760 / F55 / W.Nr. 1.4501) is a high-alloy super duplex stainless steel with copper and tungsten additions for enhanced corrosion resistance in aggressive chloride and reducing acid environments. Womic Steel supplies Super Duplex 32760 in multiple product forms including seamless pipe, welded pipe, steel bar, steel plate, steel coil, strip, flanges, fittings, forgings, and valves for offshore platforms, subsea equipment, seawater systems, chemical processing, and high-performance industrial applications.


Product Detail

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Product Description

Super Duplex 32760 is the enhanced version of Super Duplex 2507, with the addition of copper (0.50-1.00%) and tungsten (0.50-1.00%) to provide superior resistance to reducing acids and improved pitting resistance. Also known by the trade name Zeron 100, this grade offers PREN values exceeding 40 and yield strength of 550 MPa, making it suitable for the most demanding offshore, subsea, and chemical environments.

Key characteristics include:

Exceptional corrosion resistance – PREN ≥ 40

Enhanced resistance to reducing acids – copper addition

Improved pitting resistance – tungsten addition

Highest strength among duplex stainless steels

Superior chloride stress corrosion cracking resistance

Excellent seawater performance

NACE MR0175 / ISO 15156 compliance

NORSOK M-630 compliance

Chemical Composition

Element UNS S32760 (F55) Role
Chromium (Cr) 24.0 – 26.0 Oxidation resistance, corrosion resistance
Nickel (Ni) 6.0 – 8.0 Austenite stabilizer, corrosion resistance
Molybdenum (Mo) 3.0 – 4.0 Pitting and crevice corrosion resistance
Nitrogen (N) 0.20 – 0.30 Austenite stabilizer, strengthening
Copper (Cu) 0.50 – 1.00 Resistance to reducing acids
Tungsten (W) 0.50 – 1.00 Enhanced pitting resistance
Carbon (C) ≤ 0.030 Controlled for weldability
Manganese (Mn) ≤ 1.00 Deoxidizer
Silicon (Si) ≤ 1.00 Deoxidizer
Phosphorus (P) ≤ 0.030 Impurity control
Sulfur (S) ≤ 0.010 Impurity control
Iron (Fe) Balance Base element

 

Room Temperature Properties (Solution Annealed)

Property UNS S32760 (F55)
Tensile Strength ≥ 800 MPa (116 ksi)
Yield Strength (0.2% Offset) ≥ 550 MPa (80 ksi)
Elongation ≥ 25%
Hardness ≤ 290 HB
Density 7.80 g/cm³
PREN (F55) ≥ 40
Critical Pitting Temperature (CPT) ≥ 80°C

 

Key Advantages of Super Duplex 32760

Superior Corrosion Resistance – Super Duplex 32760 offers exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking in aggressive chloride environments. With PREN ≥ 40, the alloy is suitable for the most demanding seawater and offshore applications.

Enhanced Reducing Acid Resistance – The copper addition (0.50-1.00%) provides superior resistance to reducing acids such as sulfuric acid and hydrochloric acid compared to Super Duplex 2507, expanding its application range in chemical processing.

Improved Pitting Resistance – The tungsten addition (0.50-1.00%) enhances pitting resistance in aggressive chloride environments, making it particularly suitable for high-temperature seawater applications where pitting is a critical concern.

Highest Strength Among Duplex Steels – Super Duplex 32760 provides the highest strength of any duplex stainless steel grade, with minimum yield strength of 550 MPa. This allows for significant weight reduction in structural and pressure-containing applications.

NACE MR0175 / ISO 15156 Compliance – Super Duplex 32760 is qualified for sour service applications, resisting sulfide stress cracking (SSC) and hydrogen induced cracking (HIC) in H₂S-containing environments.

NORSOK M-630 Compliance – The alloy meets the requirements of NORSOK M-630 for offshore applications, making it suitable for Norwegian continental shelf projects.

Excellent Weldability – Super Duplex 32760 can be welded using standard techniques with appropriate filler metals. Proper heat input control is essential to maintain correct ferrite-austenite balance.

Super Duplex 32760 vs Super Duplex 2507

Property Super Duplex 32760 (F55) Super Duplex 2507 (F53)
Copper Content 0.50 – 1.00% ≤ 0.50%
Tungsten Content 0.50 – 1.00%
Reducing Acid Resistance Superior Good
Pitting Resistance Enhanced Excellent
PREN ≥ 40 ≥ 40
Yield Strength ≥ 550 MPa ≥ 550 MPa
Seawater Performance Superior Excellent
Sour Service Excellent Excellent
NORSOK M-630 Yes Yes
Cost Higher Slightly Lower
Trade Name Zeron 100 SAF 2507

 

Available Product Forms from Womic Steel

Seamless Pipe & Seamless Tube

Outside Diameter: 6mm – 300mm

Wall Thickness: 1mm – 30mm

Length: Up to 12m

Standards: ASTM A790, ASTM A789

Applications: Seawater piping, subsea flowlines, heat exchanger tubes, chemical process piping

Keywords: Super Duplex 32760 seamless pipe, UNS S32760 tube, F55 pipe, Zeron 100 pipe

Welded Pipe

Outside Diameter: 50mm – 1200mm

Wall Thickness: 1.0mm – 25mm

Standards: ASTM A790, ASTM A928

Applications: Large-diameter seawater systems, offshore platform piping

Keywords: Super Duplex 32760 welded pipe, F55 ERW pipe

Steel Bar (Round, Square, Flat, Hex)

Diameter: 6mm – 400mm

Surface: Hot rolled, Bright (cold drawn), Ground, Turned

Standards: ASTM A276, ASTM A479

Applications: Valve stems, fasteners, shafts, subsea components

Keywords: Super Duplex 32760 round bar, F55 bar stock, S32760 bar

Steel Plate & Sheet

Thickness: 1mm – 80mm

Width: Up to 2500mm

Standards: ASTM A240

Applications: Vessel shells, subsea structures, flange blanks

Keywords: Super Duplex 32760 plate, F55 sheet, S32760 plate

Flanges & Pipe Fittings

Types: Weld Neck, Slip-On, Blind, Socket Weld, Threaded

Sizes: 1/2" – 48"

Pressure Rating: Class 150 – Class 2500

Standards: ASTM A182, ASME B16.5, ASME B16.47

Keywords: Super Duplex 32760 flanges, F55 weld neck flange

Forgings

Types: Rings, disks, shafts, valve bodies, subsea components

Weight: Up to 4,000kg

Standards: ASTM A182

Keywords: Super Duplex 32760 forging, F55 ring, Zeron 100 forging

Super Duplex 32760 Valves

Types: Ball valves, Gate valves, Globe valves, Check valves

Sizes: 1/2" – 24"

Pressure Rating: Class 150 – Class 2500

Temperature Range: -50°C to +300°C

Design Standards: API 608, API 6D, ASME B16.34

Seating: Stellite hardfaced, RPTFE, PEEK

Keywords: Super Duplex 32760 ball valve, F55 gate valve, Zeron 100 valve

Standards & Specifications

Product Form ASTM Standard
Seamless Pipe/Tube ASTM A790, ASTM A789
Welded Pipe ASTM A790, ASTM A928
Bar/Rod ASTM A276, ASTM A479
Plate/Sheet/Strip ASTM A240
Forgings ASTM A182
UNS Designation S32760
W.Nr. 1.4501
EN 1.4501
F No. F55
NORSOK M-630

 

Applications of Super Duplex 32760

Offshore Platforms and Subsea – Super Duplex 32760 is used in subsea trees, manifolds, connectors, flowlines, and subsea control systems where enhanced corrosion resistance is required in aggressive seawater and H₂S environments.

Seawater Systems – The alloy is ideal for seawater firewater systems, deluge systems, ballast systems, and cooling water systems requiring superior pitting resistance.

Chemical Processing – Super Duplex 32760's copper addition provides enhanced resistance to reducing acids, making it suitable for equipment handling mixed acid streams and chemical processing in aggressive environments.

Desalination Plants – The alloy is used in high-pressure seawater piping and brine handling equipment in desalination plants.

Frequently Asked Questions

Q: What is the difference between Super Duplex 32760 (F55) and Super Duplex 2507 (F53)?

A: Super Duplex 32760 contains copper (0.50-1.00%) and tungsten (0.50-1.00%) additions, providing enhanced resistance to reducing acids and improved pitting resistance. Both offer PREN ≥ 40 and yield strength ≥ 550 MPa, but F55 is the preferred choice for applications involving reducing acids or requiring the highest level of corrosion resistance.

Q: Is Super Duplex 32760 suitable for seawater service?

A: Yes. With PREN ≥ 40 and tungsten addition, Super Duplex 32760 provides exceptional seawater corrosion resistance, making it suitable for subsea equipment, offshore platform seawater systems, and desalination plants.

Q: What is Zeron 100?

A: Zeron 100 is the trade name for Super Duplex 32760, developed by Rolled Alloys. It is equivalent to UNS S32760 and F55, known for its enhanced corrosion resistance from copper and tungsten additions.

Q: Can Super Duplex 32760 be welded?

A: Yes. Super Duplex 32760 is weldable using GTAW, GMAW, SMAW, and SAW processes. Filler metal ER2594 is recommended. Control of heat input and interpass temperature is critical.

Q: What is the maximum service temperature for Super Duplex 32760?

A: The recommended maximum service temperature is 300°C (572°F). Above this temperature, the alloy is susceptible to embrittlement due to sigma phase precipitation.

Contact Womic Steel

Website: www.womicsteel.com
E-mail: sales@womicsteel.com

Tel / WhatsApp / WeChat:

Victor: +86 15575100681

Jack: +86 18390957568

Womic Steel – Your reliable partner for Super Duplex 32760 (UNS S32760 / F55) seamless pipe, welded pipe, steel bar, steel plate, steel coil, flanges, fittings, forgings, and valves for offshore platforms, subsea equipment, seawater systems, and chemical processing applications worldwide. Full traceability, NACE MR0175 compliance, NORSOK M-630, and EN 10204 Type 3.1/3.2 documentation available.